Keynotes & Panels
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The Kentucky-built VC-Ez 16X Vertical Machining Center combines a rugged spindle and a space-saving design with a full range of spindle, auto tool changer and chip/coolant management options to meet many production needs. The new MAZATROL SmoothEz5 CNC adds fifth-axis functionality to the convenient ergonomics of the Ez Series control.
The Kentucky-built VC-Ez 26 Vertical Machining Center combines a rugged spindle and a space-saving design with unprecedented affordability. A full range of spindle, auto tool changer and chip/coolant management options configures the machine to meet many production needs. See it in action with Friction Stir Welding capabilities on board to create high-strength, full-penetration, defect-free welded joints.
The Kentucky-built VC-Ez 32 Vertical Machining Center combines a rugged spindle and a space-saving design with unprecedented affordability to put Mazak quality and reliability in virtually any shop. With a full range of spindle, auto tool changer and chip/coolant management options, the highly configurable machine meets many production needs. Enhanced operator ergonomics and a generous work area ease the loading and unloading of workpieces and tools, while an extremely fast traverse rate of 1,259 ipm in the X, Y and Z axes enables higher throughput.
The Kentucky-made QUICK TURN 450MY CNC Turning Center with Multi-Tasking capabilities can perform milling and turning in the same setup for exceptional part-processing efficiency.
With its MY configuration, the machine features milling capabilities (M) and Y-axis off-centerline milling functionality (Y) along with a standard, large spindle bore capacity of 7.28″ for a variety of through-hole applications. The standard 50-hp integral turning spindle motor allows the QUICK TURN 450MY to process a wide range of medium or larger-diameter parts in a single setup.
The QUICK TURN 350MSY CNC turning center with Multi-Tasking capability brings together advanced technology, productivity and value to deliver exceptional performance for shops large and small. As an (MSY) configuration, this machine offers the greatest versatility available in the QTN series.
The machine features milling and Y-axis capabilities as well as a second turning spindle to process parts in DONE IN ONE® operations. The QUICK TURN 350MSY offers two different bed lengths.
The Mazak SYNCREX 32/8 Swiss-Type Production Turning Machine powers through high-speed production of small, precise parts in an eight-axis configuration that includes five spindle motors. The machine transforms productivity with innovative new technologies, from the 15″ touch-panel MAZATROL SmoothSt CNC with full mechanical keyboard to the High Damping Composite Casting (HDCC) base for better rigidity, less thermal distortion, longer tool life and better surface finishes.
The Mazak SYNCREX 38/9X Swiss-Type Production Turning Machine powers through high-speed production of small, precise parts in a nine-axis configuration with B-axis contouring that includes five spindle motors. The machine transforms productivity with innovative new technologies, from the 15″ touch-panel MAZATROL SmoothSt X CNC with full mechanical keyboard to the High Damping Composite Casting (HDCC) base for better rigidity, less thermal distortion, longer tool life and better surface finishes.
The Mazak SYNCREX 25/8 Swiss-Type Production Turning Machine powers through high-speed production of small, precise parts in an eight-axis configuration that includes five spindle motors. The machine transforms productivity with innovative new technologies, from the 15″ touch-panel MAZATROL SmoothSt CNC with full mechanical keyboard to the High Damping Composite Casting (HDCC) base for better rigidity, less thermal distortion, longer tool life and better surface finishes.
The Mazak SYNCREX 25/7 Swiss-Type Production Turning Machine powers through high-speed production of small, precise parts in a seven-axis configuration that includes five spindle motors. The machine transforms productivity with innovative new technologies, from the 15″ touch-panel MAZATROL SmoothSt CNC with full mechanical keyboard to the High Damping Composite Casting (HDCC) base for better rigidity, less thermal distortion, longer tool life and better surface finishes.
This Kentucky-designed and built Multi-Tasking Machine incorporates HOT WIRE Deposition technology, an additive manufacturing technique developed with Lincoln Electric. The VC-500A/5x AM HWD offers a high-speed additive solution and programmable welding automation, along with full 5-axis milling capabilities. Its 60-tool magazine with automatic changer helps reduce setup time for unattended production.
The QUICK TURN 250MY CNC turning center with Multi-Tasking capability brings together advanced technology, productivity and value to deliver exceptional performance for shops large and small.
As an (MY) configuration, the machine features milling capability and Y-axis functionality along with a standard through-hole chuck package, and integral turning spindle motor to process a wide range of parts in a single setup. For fully automated operations, the machine can be outfitted with a bar feeder or gantry robot loader.
The Kentucky-built QT-Ez 8MSY Multi-Tasking CNC Turning Center provides affordable access to Mazak reliability and innovation in a compact machine that fits in virtually any shop. An 8-inch chuck and integral-motor spindle handle a wide range of materials and industries, with milling capability, Y-axis functionality and a second turning spindle to process parts in DONE IN ONE® operations. For lights-out production, the automation-ready machine easily accepts bar feeders and robots.
With a second turning spindle (S) for DONE IN ONE® machining and a lower turret (T) with optional rotary tool capabilities, the INTEGREX i-450H ST Multi-Tasking Center with MAZATROL Smooth Ai CNC features versatile turning and machining in one enclosure, with an automation-ready design and AI-powered application specialization.
The INTEGREX i-100H S Multi-Tasking Center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. This machine configuration features a second turning spindle (S) for DONE IN ONE® machining, minimizing fixtures, tools, handling and non-cut time.
With maximum value, precision and throughput, this DONE IN ONE® Horizontal Multi-Tasking machine includes a second spindle for continuous machining from first to second processes. With excellent access to a wide machining area and B-axis functionality for multi-surface machining, this compact machine handles large, complex parts with ease.
The HQR-250MSY Multi-Tasking turning center features a highly productive twin-spindle, twin-turret configuration for unequaled part processing opportunities and high-volume throughput. It machines parts complete – from raw material to finished part – in a single setup.
The next-generation VARIAXIS i-800 NEO with MAZATROL SmoothAi CNC delivers advanced multiple-surface simultaneous machining capability in a faster, more compact machine that builds on the VARIAXIS standard to create our most-flexible machine in this series, stacked with options to meet a wide range of material and application requirements.
Unsurpassed performance, precision, reliability and production value for high-volume large, heavy part operations and extended machining with positioning accuracy three times better than the ISO standard.
The next-generation HCN-5000 NEO Horizontal Machining Center combines advanced technology and outstanding value with high performance and high productivity to maximize output with improved energy savings. The spacious work envelope and pallet size, along with exceptional machine construction, a fast rapid traverse speed and rigid, reliable spindle make the HCN-5000 NEO highly accurate and equally versatile.
The next-generation HCN-4000 NEO horizontal machining center achieves maximum productivity with virtually any type of material. The machine features a spacious work envelope and pallet size as well as a fast rapid traverse speed and rigid, reliable spindles.
The HCN-4000 NEO offers five spindle choices from standard and high torque to high speed and high output, and allows users to match spindle performance to specific machining requirements with the proper speeds and power. The machine is automation ready for use with an optional 5-pallet changer, MPP and external robot system.
The automation-ready VARIAXIS C-600 simultaneous 5-axis vertical machining center uses rigid C-frame construction, a standard 30-tool changer, dual-supported tilting table and fast rapid traverse rates to reduce cycle times on demanding jobs. It accepts a wide range of spindles, including high-speed and high-torque options, to produce a wide range of parts from steel and non-ferrous metals. Its MAZATROL SmoothAi CNC adds efficiency and value, with a wide variety of advanced programming functions for complete ease of use and repeatable high-accuracy performance.
The Mazak SYNCREX 25/9X Swiss-Type Production Turning Machine powers through high-speed production of small, precise parts in a nine-axis configuration that includes five spindle motors. The machine transforms productivity with innovative new technologies, from the 15″ touch-panel MAZATROL SmoothSt CNC with full mechanical keyboard to the High Damping Composite Casting (HDCC) base for better rigidity, less thermal distortion, longer tool life and better surface finishes.
The next-generation VARIAXIS i-700 NEO vertical machining center offers advanced multiple-surface, simultaneous 5-axis machining capabilities for accurate single-setup processing of parts with complex profiled surfaces. Multiple options – including four spindle specifications, large tool-magazine capacities and various coolant/chip control systems – make the VARIAXIS i-700 NEO a versatile, flexible addition to any workflow.
The INTEGREX i-100H S Multi-Tasking Center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. This machine configuration features a second turning spindle (S) for DONE IN ONE® machining, minimizing fixtures, tools, handling and non-cut time.
Photo of INTEGREX i-200H S with optional equipment
The Kentucky-built VC-Ez 20 Vertical Machining Center combines a rugged spindle, space-saving design, MAZATROL SmoothEz CNC and unprecedented affordability with a full range of spindle, auto tool changer and chip/coolant management options. See it paired with a cobot for efficient unattended operations.
The compact VC-500C/2PC Vertical 3-axis Machining Center makes small to medium-sized parts for various industries. Its inline 2-pallet changer maximizes spindle utilization to make continuous production easy, while efficient chip management helps save time and reduce maintenance. Customize this adaptable performer with numerous spindle-speed and tool-magazine capacity options.
The next-generation HCN-6800 NEO Horizontal Machining Center with MAZATROL SmoothG CNC builds on the world-class performance of the HCN-6800 to offer extensive improvements that save time on every cycle. Expanded options and innovative design improvements boost performance.
Mike Cicco joined FANUC in 1999, and has held a variety of management positions over the years, including software/controls manager and district sales manager at the company’s Southern California facility. In 2005, Cicco transferred to FANUC’s headquarters in Rochester Hills, MI to take on the role of national account manager of the company’s Authorized System Integrator sales group. As his career progressed, he was named general manager of several robot division groups including Material Handling Engineering, Authorized System Integrator sales and Domestic Automotive/Michigan Regional sales. In 2015, Cicco was promoted to vice president of FANUC’s North and South American sales and execution, and in April 2016, he was named president and COO, with responsibility for all of the company’s operations in North and South America. Cicco also serves on FANUC CORPORATION’s (Japan) Board of Directors.
Dr. Kyle S. Saleeby is a research staff member with the Manufacturing Automation and Controls Group at Oak Ridge National Laboratory. His research at ORNL’s Manufacturing Demonstration Facility focuses on connecting machines and manufacturing processes with Industry 4.0 and Industrial IoT technologies. His current focus centers on applications of data analytics and closed-loop control for Hybrid Manufacturing processes, where additive and subtractive (machining) processes are combined within a single machine tool. Kyle received his B.S. degree in mechanical engineering from MIT in 2017, and his M.S. and Ph.D. degree in mechanical engineering from Georgia Institute of Technology in 2019 and 2021, respectively.
Thomas R. Kurfess currently serves as the Chief Manufacturing Officer at Oak Ridge National Laboratory. During 2012-2013 he was on leave serving as the Assistant Director for Advanced Manufacturing at the Office of Science and Technology Policy in the Executive Office of the President of the United States of America, where he was responsible for coordinating Federal advanced manufacturing R&D. He was President of SME in 2018, and currently serves on the Board of Governors of the ASME. His research focuses on the design and development of advanced manufacturing systems targeting secure digital manufacturing, additive and subtractive processes, and large-scale production enterprises. He is a member of the National Academy of Engineering and is a Fellow of ASME, AAAS, and SME.
Labor shortages, production increases and increased quality requirements all drive the need for machine shops to investigate using automation. In this presentation, we will explore the best ways to begin as well as some of the latest trends in the industry that make automating your shop easier than ever.
The technological foundations of advanced manufacturing continue to evolve rapidly as sensing, cloud computing and storage, and next-generation controllers are introduced everywhere in the manufacturing ecosystem. We will present some of the technical concepts and business models that will enable new technologies and capabilities in the manufacturing sector to be deployed rapidly throughout the U.S. industrial base. We also will share insights into next-generation resilient production operations and business models that favor local and point of assembly manufacturing. As an example of efforts at Manufacturing Demonstration Facility (MDF) at Oak Ridge National Laboratory (ORNL), we will highlight democratization of manufacturing efforts by focusing on the integration of real-time sensor data via edge/fog/cloud operations as applied to state-of-the-art hot wire laser hybrid (additive and subtractive) manufacturing processes.
Both design and manufacturing issues will be addressed as they relate to improved control of next generation production systems. The hybrid system is an ideal platform for digital integration as it combines newer metal additive processes with classical machining capabilities. The talk will conclude with a discussion on some of the more pragmatic issues related to cybersecurity, providing practical methods of protecting critical hardware infrastructure, as digital manufacturing is dependent on a connected machine, plant and supply chain.
What is the outlook for U.S. manufacturing given where we are today? Full of growth and opportunity, says Doug Woods, President of AMT. Woods will share what he and the experts at AMT see as the key markets, core technologies and industry trends impacting manufacturing today. He’ll also provide insight into how these drivers will accelerate opportunities and address challenges for manufacturers heading into the future.
Douglas K. Woods joined AMT as its President in 2009. A lifelong manufacturing professional, Doug is dedicated to promoting the world’s most innovative manufacturing technology and positioning AMT as a leader on issues that impact the industry. In his time at AMT, Doug has led the effort in developing MTConnect, the industry-wide interoperability standard that has grown in usage across a wide scope of manufacturing operations around the world. Additionally, he has overseen the development of MTInsight, a customized manufacturing business intelligence platform, as well as an expansion of AMT’s Global Technology Centers and the growth of IMTS, the largest manufacturing technology event in the western hemisphere. Doug sits on several industry boards, including the Reshoring Initiative, the MTConnect Institute and the National Center for Defense Manufacturing and Machining.